Manufacturing Tips

5 Low-Investment Ways to Reduce Manufacturing Equipment Loss


Are you a practice owner overwhelmed by the costs of equipment loss due to outdated methods and inefficient processes? If so, you’re not alone! Studies show that the world’s largest manufacturers lose approximately 1 trillion yearly to equipment downtime. In today’s highly competitive market, keeping your manufacturing operations up and running can be daunting. Fortunately, even if you don’t have much extra cash or workforce, there are plenty of low-investment strategies to protect your expensive manufacturing equipment and ensure it lasts for years. Read on for our top five ideas!

Review Your Equipment Regularly for Any Signs of Wear and Tear

Whether you like to stay fit through yoga or prefer lifting weights, you will want to pay extra attention to maintaining and monitoring your equipment. Don’t just take it for granted that it’s working correctly–frequently inspect your exercise machines and gear for signs of wear. For example, workers at mobile or technology-based companies can check their computers or tablets for wear and tear. They have to protect these electronic devices using industrial scanner holsters.

An outdated belt or loose screws on your bike can signal a long-term problem that you might not immediately be aware of. Check the manufacturer’s instructions carefully and ensure they are being followed by anyone else who uses the equipment. Reviewing and fixing minor mishaps with your gear could go a long way in protecting it against more serious issues later on.

Invest in High-Quality Replacement Parts

If you’re looking to prolong the life of your machinery, investing in high-quality replacement parts is a key factor. Often, cheaper parts don’t hold up and can compromise the quality and lifespan of expensive devices such as mobile holsters, handheld industrial computers, and magnetic wristbands.

It’s essential to regularly inspect mobile holsters, tablet holsters, and magnetic wristbands for signs of damage or wear. You will identify needed replacements early on. High-quality replacement parts can help ensure a seamless operation that fully utilizes the intended features of your machinery.

Educate Your Employees on the Proper Use and Care of Manufacturing Equipment

Investing in the proper training for your employees is essential for maintaining the long-term success of your manufacturing equipment. Educating staff on the correct use and upkeep of production machinery can save money over time in saved resources, repair costs, and man-hours.

Dedicating time to training staff properly reduces inefficiencies caused by negligent or ill-prepared operators. It helps improve productivity while also maintaining peak operational performance. For example, properly using tablet hostlers can save you from damaging expensive electronic devices such as tablets and iPads.

Implement a Check-In/Check-Out System for All Manufacturing Equipment

Establishing a check-in/check-out system for all manufacturing equipment in your facility can provide many benefits, including:

  • Ensuring all pieces of equipment are kept organized, properly, and accounted for
  • Making it easy to identify patterns of misuse or overuse of industrial equipment
  • Track when preventive maintenance is due and when repairs need to be made
  • The data collected can be used to enhance efficiency and effectiveness
  • Tracking equipment theft
  • Improve asset maintenance

Implementing a check-in/check-out system shows that you care about the safety and productivity of your staff and their tools, thus promoting a healthier work environment.

Conduct Regular Audits of Your Manufacturing Process to Identify Areas of Improvement

Understanding every step of your manufacturing process is essential to maintaining a competitive edge in today’s marketplace. The most effective way to do this is to conduct regular audits. These audits will enable you to make informed decisions on where improvements can be made, boost efficiency and help ensure that quality standards are maintained.

Auditing will also help you track progress throughout the manufacturing process and identify any issues before they have the potential to become serious problems. Taking the time to regularly evaluate your manufacturing process enables you better control your workflow and makes it easier for you to stay ahead of competitors.

Achieve a Reduced Manufacturing Equipment Loss

Equipment downtime reduces productivity and can lead to other losses throughout the manufacturing process. From parts and inventory to scrap, there are many areas of potential loss when equipment is down. Understanding the root causes of downtime and taking steps to address them can help reduce losses across your organization. 

At eHolster LLC, we specialize in helping companies like yours optimize their manufacturing operations. With our finest protective cases & holsters industrial, you can protect your devices and avoid breaking down during usage. We’d be happy to chat with you about your specific needs and how we can help. Call us today for an efficient manufacturing process with minimal investment cost.